Solution

Solution

Introduction

manganese ore

Manganese element widely exists in various ores, but for manganese containing ores with industrial development value, the manganese content must be at least 6%, which is collectively referred to as "a manganese ore". There are about 150 kinds of manganese containing minerals known in nature, including oxides, carbonates, silicates, sulfides, borates, tungstate, phosphates, etc., but there are few minerals with high manganese content. It can be divided into the following categories:

1. Pyrolusite: the main body is manganese dioxide, tetragonal system, and the crystal is fine columnar or acicular. It is usually a massive, powdery aggregate. Pyrolusite is a very common mineral in manganese ore and an important mineral raw material for manganese smelting.

2. Permanganite: it is the oxide of barium and manganese. The color of permanganite is from dark gray to black, with smooth surface, semi metallic luster, grape or bell emulsion block. It belongs to monoclinic system, and crystals are rare. The hardness is 4 ~ 6 and the specific gravity is 4.4 ~ 4.7.

3. Pyrolusite: pyrolusite is found in some hydrothermal deposits of endogenous origin and sedimentary manganese deposits of exogenous origin. It is one of the mineral raw materials for manganese smelting.

4. Black manganese ore: it is also known as "manganous oxide", tetragonal system. The crystal is tetragonal biconical, usually granular aggregate, with hardness of 5.5 and specific gravity of 4.84. It is also one of the mineral raw materials for manganese smelting.

5. Limonite: also known as "manganese trioxide", tetragonal system. The crystals are biconical, granular and massive aggregates.

6. Rhodochrosite: it is also known as "manganese carbonate", a cubic system. The crystals are rhombohedral, usually granular, massive or nodular. Rhodochrosite is an important mineral raw material for manganese smelting.

7.Sulfur manganese ore: it is also called "manganese sulfide", with hardness of 3.5 ~ 4, specific gravity of 3.9 ~ 4.1 and brittleness. Sulfur manganese ore occurs in a large number of sedimentary metamorphic manganese deposits, which is one of the mineral raw materials for manganese smelting.

Application area

Manganese ore is mainly used in metal smelting industry. As an important additive element in steel products, manganese is closely related to steel production. Known as "no steel without manganese", more than 90% ~ 95% of its manganese is used in the iron and steel industry.

1. In the iron and steel industry, it uses manganese to manufacture manganese containing special steel. Adding a small amount of manganese to steel can increase hardness, ductility, toughness and wear resistance. Manganese steel is a necessary material for manufacturing machinery, ships, vehicles, rails, bridges and large factories.

2. In addition to the above basic needs of the iron and steel industry, the remaining 10% ~ 5% of manganese is used in other industrial fields. Such as chemical industry (manufacturing all kinds of manganese salts), light industry (used for batteries, matches, paint printing, soap making, etc.), building materials industry (colorants and fading agents for glass and ceramics), national defense industry, electronic industry, environmental protection, agriculture and animal husbandry, etc.

Industrial design

pulverized coal mill

In the field of manganese powder preparation, Guilin Hongcheng invested a lot of energy and research and development in 2006, and specially established a manganese ore pulverizing equipment research center, which has accumulated rich experience in scheme selection and production. According to the characteristics of manganese carbonate and manganese dioxide, we have professionally developed manganese ore pulverizer and a complete set of production line solutions, occupying a large market share in the manganese powder pulverizing market and causing great repercussions and praise. This also further meets the market demand for manganese ore in the iron and steel industry. Hongcheng's special manganese ore grinding equipment is conducive to improving the output of manganese powder, improving the quality of finished products and market competitiveness. Professional equipment provides full escort for customers!

Equipment Selection

https://www.hongchengmill.com/hc-super-large-grinding-mill-product/

HC large pendulum grinding mill

Fineness: 38-180 μm

Output: 3-90 t/h

Advantages and features: it has stable and reliable operation, patented technology, large processing capacity, high classification efficiency, long service life of wear-resistant parts, simple maintenance and high dust collection efficiency. The technical level is at the forefront of China. It is a large-scale processing equipment to meet the expanding industrialization and large-scale production and improve the overall efficiency in terms of production capacity and energy consumption.

HLM vertical roller mill

HLM vertical roller mill:

Fineness: 200-325 mesh

Output: 5-200T / h

Advantages and features: it integrates drying, grinding, grading and transportation. High grinding efficiency, low power consumption, easy adjustment of product fineness, simple equipment process flow, small floor area, low noise, small dust and less consumption of wear-resistant materials. It is an ideal equipment for large-scale pulverization of limestone and gypsum.

Specifications and technical parameters of HLM manganese ore vertical roller mill

Model

Intermediate diameter of mill
(mm)

Capacity
(th)

Raw material moisture(%)

Powder fineness

Powder moisture(%)

Motor power
(kw)

HLM21

1700

20-25

<15%

100mesh
(150μm)
90% pass

≤3%

400

HLM24

1900

25-31

<15%

≤3%

560

HLM28

2200

35-42

<15%

≤3%

630/710

HLM29

2400

42-52

<15%

≤3%

710/800

HLM34

2800

70-82

<15%

≤3%

1120/1250

HLM42

3400

100-120

<15%

≤3%

1800/2000

HLM45

3700

140-160

<15%

≤3%

2500/2000

HLM50

4200

170-190

<15%

≤3%

3150/3350

Service support

Calcium Carbonate mill
Calcium Carbonate mill

Training guidance

Guilin Hongcheng has a highly skilled, well-trained after-sales team with a strong sense of after-sales service. After sales can provide free equipment foundation production guidance, after-sales installation and commissioning guidance, and maintenance training services. We have set up offices and service centers in more than 20 provinces and regions in China to respond to customer needs 24 hours a day, pay return visits and maintain the equipment from time to time, and create greater value for customers wholeheartedly.

Calcium Carbonate mill
Calcium Carbonate mill

After-sale service

Considerate, thoughtful and satisfactory after-sales service has been the business philosophy of Guilin Hongcheng for a long time. Guilin Hongcheng has been engaged in the development of grinding mill for decades. We not only pursue excellence in product quality and keep pace with the times, but also invest a lot of resources in after-sales service to shape a highly skilled after-sales team. Increase efforts in installation, commissioning, maintenance and other links, meet customer needs all day, ensure the normal operation of equipment, solve problems for customers and create good results!

Project acceptance

Guilin Hongcheng has passed ISO 9001:2015 international quality management system certification. Organize relevant activities in strict accordance with the certification requirements, conduct regular internal audit, and continuously improve the implementation of enterprise quality management. Hongcheng has advanced testing equipment in the industry. From casting raw materials to liquid steel composition, heat treatment, material mechanical properties, metallography, processing and assembly and other related processes, Hongcheng is equipped with advanced testing instruments, which effectively ensures the quality of products. Hongcheng has a perfect quality management system. All ex factory equipment are provided with independent files, involving processing, assembly, testing, installation and commissioning, maintenance, parts replacement and other information, creating strong conditions for product traceability, feedback improvement and more accurate customer service.


Post time: Oct-22-2021